Tag Archives: barn

Cords Cords, and More Cords

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Flat screen televisions are great. You can hang them on the wall, above the mantle, or use the stand to put them on a cabinet. They don’t take up too much room, but their picture quality is excellent. Plasma, LCD, or LED, each has their pros and cons. It used to be if you wanted a big screen tv you needed a large room because the bigger the screen, the bigger the tv. Rear projection tvs were big, but the picture quality was bad and it seemed like you constantly had to adjust them to get the best color mix and sharpness. Tube tvs are rarely seen anymore. Flat panel tvs are light, easy to move, and easy to adjust.

But they still require lots of cords. One day someone will come up with a working high quality way to transmit HD video wirelessly, but until then, we are stuck wiring up all components. If the owners of the house were forward thinking or you own the house, you can hide the wires inside the wall. Many new houses come with an outlet and cable jack high up on the wall where most people would put the tv. You can buy boxes to easily install and run cords through the walls behind the drywall.

But what do you do when you are renting or decide to hang a tv in an unusual place? You can’t or don’t want to run the cords through the wall. What can you do? You can use cable runners, which stick on the wall. They usually come in white and are paintable to match the wall color. If you can run them on top of some molding or chair rail, you may be able to camouflage the runner from a casual glance. But at the end of the day, it is still visible. Also, what are you going to do at the end of the run? The cords have to come out somewhere. Do you have a media cabinet or shelf to put them on? Is that hidden from view? If you have a good system, you may have everything running through a receiver and only one HDMI cable going to your tv. You still want to hide that cord. My receiver is old, so it doesn’t have a way to run HDMI.

What components do you have running to your tv: Apple TV, Xbox, Playstation, Fire TV, DVD player, Bluray player, cable box? I have some components onside an old antique radio under the tv and some on shelves hidden by a privacy screen. So I had a lot of cords running all over the place.

To solve the problem of the cord nest in a stylish and designer approved way, I turned to my stash of barn wood I still had from taking down the barn. I made a frame out of 1×2 boards to start. I took the barn wood, cleaned the boards with a power washer, and ripped them to the same width. I then nailed them to the frame at an angle. I took my circular saw and cut them to the frame, then cleaned the line with a flush cut bit on my router. I nailed some perpendicular pieces across the boards on the back to strengthen it up and cut out some channels in the frame where the cords drop from the tv and out the sides.

Using a level and a stud finder, I prepped the piece to hang on the wall. It took three people to hang, two to hold and one to run the cords. I pushed it up against the tv and screwed it to the wall. It created four screw holes in the wall, but that’s no different than hanging pictures on the wall and can be easily patched. Now I have I great decorative piece on the wall that also hides all of my cords. Mission accomplished. Check out the video below and try it out for your house.

 

 

Home is Where You Hang Your Hat

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I'm a hat guy. I'm old fashioned like that. Back in the day every man wore a hat to go outside and your job defined what kind of hat you wore. Cowboys in cowboy hats, farmers in straw hats, business men in fedoras, etc etc. Everyone also knew hat etiquette, when to keep the hat on and when to take it off. Nowadays, the only people who still learn and follow proper hat etiquette are military members. They always take their cover (the Navy's term for hat) when indoors and put it back on when they go outside. Old timers may still do the right thing, but they were raised by hat wearers.

Why wear hats at all? Well, I've worn them for so long, I feel like I'm missing something when I walk outside without one, like my head is naked. Hats protect you from the elements, sun or rain. Hats define what your doing or who you are. Hats complete the “look.” A man in a suit and tie with a fedora looks very put together. Baseball caps are casual or sporty. A pork pie is less serious or professional than the fedora and can also be worn with more casual or trendy attire. The driving cap is a great all around look and can be professional or casual.

The problem with hats is not acquiring them. That's easy! The problem is storing them. I started with baseball caps and have acquired a whole stack, including my favorite sports teams, locations, brands, and more. When I “grew up” and got a real job, I could no longer wear baseball caps everyday. Eventually I made the decision to move on and start getting some hats I could actually wear to work. I can deal with the whispers and funny looks, so that wasn't a part of the consideration. For the baseball hats, I found the Perfect Curve caprack. It can be hung in the closet and can store 18 caps without damaging or reshaping. That is huge!! A hat that gets shaped wrong cannot be worn.

Now for the fedoras and pork pies. They cannot be set down on their brim. Most people do that, but that is a sure fire way to ruin the shape of the brim. To set down temporarily, you place upside down on the crown, but they can't be left that way or you will flatten the crown. Hanging them on a regular hook is ok for a bit longer storage, but you still run the risk of creating an indent from the tip of the hook. So what? I needed something that would store my hats while still maintaining their shape and allowing for longer storage. Summer straw hats spend the entire winter on the rack and they need a nice home.

I had some barn wood still from Grandpa's barn, so I cut out some circles for hangers and arranged them on the finished piece of barn wood. To store more hats in less space, I made the hangers sit at different distances away from the rack so hats could overlap without touching each other. I covered the circles with some faux leather for looks. Someday I would like to recover with real leather or suede. It turned out great. My hats have a great home and the piece looks great. Check out the video below and tell me what you think!

 

 

Santa’s Workshop

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When you enjoy DIY or have some skills, there is no better gift than a homemade gift right? It's more personal, carries more meaning. But at what cost? It has been awhile since my last post, and that is because I have been busy in Santa's workshop. In my case, that's my garage, or to be more accurate, half my garage. The other half is storage. I've never had a car in my garage, at any house. One day when I have a separate workshop and a basement for storage, I might park cars in the garage. But until that day, the cars are relegated to the driveway. At our house, the garage is the main point of entry. It leads into the mud room/hallway where shoes, bags and jackets can be deposited. But when Santa's Workshop is open for business, the garage is closed. All traffic must go through the front door. That also means that I have to get anything that is needed from the garage. This year's present was much too large to just cover with a tarp. It required complete exclusion from garage access.

You know from my previous post that I have a whole stack of barnwood harvested from a local barn. Well, that wood won't do me any good just sitting there will it? Combine a stack of barn wood with Christmas and I have my work cut out for me. When we were first married, I made a kitchen table with a folding butterfly leaf. Our family grew quickly so we never really had the leaf closed up. The table just fit the six of us with no room to spare. It was time to grow and get a table more fitting for our family size. Also, I was never really happy with the previous table top. The table was maple and cherry and I really liked how the legs turned out, but for the top I tried to save money by layering maple on top of plywood. It just never worked out right. I refinished it a few years ago which helped some, but it still bugged me every time I sat down to eat.

Barn wood is great because it is aged and dried. You know there will be no more warping. But that also means the pieces are already warped and misshapened. If I had a planer and jointer, that wouldn't be a problem, but alas I do not. The edges were already rabbeted so using pipe clamps I glued the table top together. No matter how many clamps I used, I couldn't quite get every board to lay flush, but with some cross pieces screwed in from underneath, I could pull all of the boards securely together.

The apron required ripping the boards to width so I used the table saw as sort of a poor man's jointer. The legs are made from a 2×6 board from the barn secured to the apron with corner braces and bolts. It all went together square, but did not keep the table from rocking back and forth. I needed some angled braces for that. One end of the braces is bolted to the legs with a hex bolt going all the way through the leg. For the apron end, I chiseled out an insert for the brace so the actual apron would keep it from sliding or moving. It was then attached by a straight metal brace. It looks great and works really well.

I also decided to build a bench for one side of the table. We always seem to be pulling the piano bench in when we are feeding the neighbor kids or friends so why not just build one up front? You can cram more kids onto a bench than you can individual chairs. I used the same method for the top of the bench and then cut two pieces of a beam for the legs. A 2×6 support goes length wise down the center of the bench and rests on the legs in a cut out notch. I had to use my reciprocating saw to cut the beam for the legs, but just cut the notch on the table saw and cleaned it up with a chisel. The beam is secured to the support brace by a long hex bolt going all the way through.

 

With the table and bench built and ready for finishing I proceeded to blanket the entire garage in fine sanding dust. Every box, shoes, tools, bikes, everything had a fine coat of dust. I didn't sand everything perfectly smooth except for the top. I still want it to look a bit rough like barn wood should. I used a satin polyurethane finish sprayed onto the underside of the table top, the apron, legs, and the bench. Three coats were enough to provide a good solid finish. Then came the adventure of the tabletop.

I wanted a thick finish that filled in all holes and cracks and could also smooth out any uneven spots of the tabletop. You don't want to be sliding a glass of milk across your table just to have it crash when hitting a seam in the wood. And you don't want liquid spills drying in the cracks between boards. Using an epoxy resin, which is very expensive, I coated the table top. I had to take over one of the kid's rooms because it is too cold out in the garage for the epoxy to cure completely. I set up a tarp and a folding table in the room. Come to find out there were lots of seams in the table top not necessarily visible to the naked eye. I ended up having to buy another box of epoxy for the second coat because so much was running through the cracks and off the edges. Once the first coat dried and sealed things up, I applied the second smoothing coat and let that dry.

The following morning when I attempted to lift the new table top off the folding table, I found it was stuck, completely epoxied to the table! I tried prying it off with a pry bar, tried to saw through it, and tried a chisel. Nothing worked. The two tables had become one. I ended up having to use my Dremel to cut out holes in the folding table and then cutting down the edges to match the perpendicular supports. The epoxy and top layer of the folding table are there to stay, adding some great strength to my tabletop. The folding table on the other hand has two giant gaping holes in it and will have to be resurfaced with plywood or something. You should have seen my wife's face when she saw the folding table!

I woke up early Christmas morning as I always do and hefted the tabletop downstairs to assemble everything in the dining area. When everyone came downstairs, it took a moment for her to notice a new table just sitting there, but when she did it was a huge hit! The barn wood looks great and the table fits our family much better. However, Santa's Workshop will be closed for the foreseeable future. It's time to spend my evenings inside rather than out in the garage.

Keep checking my YouTube channel for the how to video. I am still working on editing and putting it together.

Update. Here is the video! It's a little long, but it was a big project. Enjoy!

 

 

The Good Old-Fashioned Barn Razing

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I have mentioned in previous posts the use of barn wood from my grandpa's barn. There is some extra meaning in all of those projects because everytime I look at the finished product I remember days spent playing in the hay loft, mucking stalls, feeding the cows, stepping in manure, and playing in the corral. Unfortunately, I am out of that wood, but I still have lots of projects I want to complete using barn wood. How could I find more? The price of barn wood is super high when you try to buy it from reclaimed materials stores. Once in a blue moon something may pop up on Craigslist, but is gone almost immediately. Without knowing the land owner, it's almost impossible to get to a barn in time to harvest the wood before the whole thing is gone.

But recently my luck changed. A friend mentioned to my wife some small projects he built out of wood from an old barn on the property where he works that the owners are planning to tear down. It is no longer needed as a barn and the land is more valuable than the building. She immediately became interested, knowing I am always on the lookout. The discussion involved getting me to help build a stable for the church Christmas party live nativity, and know she knew they had a hook to get me to say yes.

And of course she was absolutely right. The time it will take to build a simple outline of a stable is well worth all of the free wood I can harvest! The company has already contracted someone to tear town the barn, so it was only a matter of weeks until my chance was gone. The contractor just had one other job to finish first. We set up a time with my friend and we met him at the barn to take a look. It was fantastic! There is wood of different dimensions, doors, and windows. So with a hammer and crowbar we set out to work. I took out a window that is still mostly intact and started in on some wall boards and doors. The giving was slow and the sun went down before we could really get all we wanted.

Every day was one day closer to the bulldozer, so I had to hurry back before it was too late. I decided the job needed to go faster, so I got a reciprocal saw for the return trip. Man, did that make a difference! Instead of trying to pull out multiple nails on multiple studs for each board, I ripped down one side inside the stud and then could just pry the board off the wall. I took down an entire wall, and then the walls of two pens. With another van load cut down, my garage now has a huge stack of barn wood ready to go.

I would talk about my plans for the wood, but that would ruin Christmas now wouldn't it? You will just have to wait and see with everyone else!