Tag Archives: antique

Doors, Wheels, and Headboards

Posted on by .

What do you do when you have a box spring and mattress and no bed set? Why, you make one of course. Bed sets are expensive and then you have to worry about getting matching furniture, a dresser, end tables, dressing table, etc. Who wants to shop through huge department stores offering no interest for five years and the best deals in town? Not me!

Instead of barn wood, this time I am going to use an old five panel door. It was a free door we got from a friend. They got it off of Craigslist. If you are looking for one, I would suggest Craigslist, garage sales, swap meets, or construction areas. People tear down old houses and the stuff is just going to the dump, They are often glad for someone to take it off their hands.

One side of the door I had was covered in a seventies era wavy panel, which much to my glee, came off easily and uncovered that side of the door was unpainted. Therefore, it was easy to sand the edges and prep for finish. After two coats of polyurethane, it was ready to go. I used 2x4s to create legs that could easily be adjusted for height and screwed to any standard bed frame.

Now for the fun stuff. I purchased an old iron wheel on Craigslist which I used for the play Oklahoma. It is a great piece, but what in the world was I going to do with it afterwords? Using the door knob hole, I inserted the axle of the wheel and wired the socket from an an old lamp through the hole. I attached the wheel securely with a bolt and plugged that baby in. We have a headboard with a lamp all ready to go. Check out the video below!

 

Santa’s Workshop

Posted on by .

When you enjoy DIY or have some skills, there is no better gift than a homemade gift right? It's more personal, carries more meaning. But at what cost? It has been awhile since my last post, and that is because I have been busy in Santa's workshop. In my case, that's my garage, or to be more accurate, half my garage. The other half is storage. I've never had a car in my garage, at any house. One day when I have a separate workshop and a basement for storage, I might park cars in the garage. But until that day, the cars are relegated to the driveway. At our house, the garage is the main point of entry. It leads into the mud room/hallway where shoes, bags and jackets can be deposited. But when Santa's Workshop is open for business, the garage is closed. All traffic must go through the front door. That also means that I have to get anything that is needed from the garage. This year's present was much too large to just cover with a tarp. It required complete exclusion from garage access.

You know from my previous post that I have a whole stack of barnwood harvested from a local barn. Well, that wood won't do me any good just sitting there will it? Combine a stack of barn wood with Christmas and I have my work cut out for me. When we were first married, I made a kitchen table with a folding butterfly leaf. Our family grew quickly so we never really had the leaf closed up. The table just fit the six of us with no room to spare. It was time to grow and get a table more fitting for our family size. Also, I was never really happy with the previous table top. The table was maple and cherry and I really liked how the legs turned out, but for the top I tried to save money by layering maple on top of plywood. It just never worked out right. I refinished it a few years ago which helped some, but it still bugged me every time I sat down to eat.

Barn wood is great because it is aged and dried. You know there will be no more warping. But that also means the pieces are already warped and misshapened. If I had a planer and jointer, that wouldn't be a problem, but alas I do not. The edges were already rabbeted so using pipe clamps I glued the table top together. No matter how many clamps I used, I couldn't quite get every board to lay flush, but with some cross pieces screwed in from underneath, I could pull all of the boards securely together.

The apron required ripping the boards to width so I used the table saw as sort of a poor man's jointer. The legs are made from a 2×6 board from the barn secured to the apron with corner braces and bolts. It all went together square, but did not keep the table from rocking back and forth. I needed some angled braces for that. One end of the braces is bolted to the legs with a hex bolt going all the way through the leg. For the apron end, I chiseled out an insert for the brace so the actual apron would keep it from sliding or moving. It was then attached by a straight metal brace. It looks great and works really well.

I also decided to build a bench for one side of the table. We always seem to be pulling the piano bench in when we are feeding the neighbor kids or friends so why not just build one up front? You can cram more kids onto a bench than you can individual chairs. I used the same method for the top of the bench and then cut two pieces of a beam for the legs. A 2×6 support goes length wise down the center of the bench and rests on the legs in a cut out notch. I had to use my reciprocating saw to cut the beam for the legs, but just cut the notch on the table saw and cleaned it up with a chisel. The beam is secured to the support brace by a long hex bolt going all the way through.

 

With the table and bench built and ready for finishing I proceeded to blanket the entire garage in fine sanding dust. Every box, shoes, tools, bikes, everything had a fine coat of dust. I didn't sand everything perfectly smooth except for the top. I still want it to look a bit rough like barn wood should. I used a satin polyurethane finish sprayed onto the underside of the table top, the apron, legs, and the bench. Three coats were enough to provide a good solid finish. Then came the adventure of the tabletop.

I wanted a thick finish that filled in all holes and cracks and could also smooth out any uneven spots of the tabletop. You don't want to be sliding a glass of milk across your table just to have it crash when hitting a seam in the wood. And you don't want liquid spills drying in the cracks between boards. Using an epoxy resin, which is very expensive, I coated the table top. I had to take over one of the kid's rooms because it is too cold out in the garage for the epoxy to cure completely. I set up a tarp and a folding table in the room. Come to find out there were lots of seams in the table top not necessarily visible to the naked eye. I ended up having to buy another box of epoxy for the second coat because so much was running through the cracks and off the edges. Once the first coat dried and sealed things up, I applied the second smoothing coat and let that dry.

The following morning when I attempted to lift the new table top off the folding table, I found it was stuck, completely epoxied to the table! I tried prying it off with a pry bar, tried to saw through it, and tried a chisel. Nothing worked. The two tables had become one. I ended up having to use my Dremel to cut out holes in the folding table and then cutting down the edges to match the perpendicular supports. The epoxy and top layer of the folding table are there to stay, adding some great strength to my tabletop. The folding table on the other hand has two giant gaping holes in it and will have to be resurfaced with plywood or something. You should have seen my wife's face when she saw the folding table!

I woke up early Christmas morning as I always do and hefted the tabletop downstairs to assemble everything in the dining area. When everyone came downstairs, it took a moment for her to notice a new table just sitting there, but when she did it was a huge hit! The barn wood looks great and the table fits our family much better. However, Santa's Workshop will be closed for the foreseeable future. It's time to spend my evenings inside rather than out in the garage.

Keep checking my YouTube channel for the how to video. I am still working on editing and putting it together.

Update. Here is the video! It's a little long, but it was a big project. Enjoy!

 

 

The Good Old-Fashioned Barn Razing

Posted on by .

I have mentioned in previous posts the use of barn wood from my grandpa's barn. There is some extra meaning in all of those projects because everytime I look at the finished product I remember days spent playing in the hay loft, mucking stalls, feeding the cows, stepping in manure, and playing in the corral. Unfortunately, I am out of that wood, but I still have lots of projects I want to complete using barn wood. How could I find more? The price of barn wood is super high when you try to buy it from reclaimed materials stores. Once in a blue moon something may pop up on Craigslist, but is gone almost immediately. Without knowing the land owner, it's almost impossible to get to a barn in time to harvest the wood before the whole thing is gone.

But recently my luck changed. A friend mentioned to my wife some small projects he built out of wood from an old barn on the property where he works that the owners are planning to tear down. It is no longer needed as a barn and the land is more valuable than the building. She immediately became interested, knowing I am always on the lookout. The discussion involved getting me to help build a stable for the church Christmas party live nativity, and know she knew they had a hook to get me to say yes.

And of course she was absolutely right. The time it will take to build a simple outline of a stable is well worth all of the free wood I can harvest! The company has already contracted someone to tear town the barn, so it was only a matter of weeks until my chance was gone. The contractor just had one other job to finish first. We set up a time with my friend and we met him at the barn to take a look. It was fantastic! There is wood of different dimensions, doors, and windows. So with a hammer and crowbar we set out to work. I took out a window that is still mostly intact and started in on some wall boards and doors. The giving was slow and the sun went down before we could really get all we wanted.

Every day was one day closer to the bulldozer, so I had to hurry back before it was too late. I decided the job needed to go faster, so I got a reciprocal saw for the return trip. Man, did that make a difference! Instead of trying to pull out multiple nails on multiple studs for each board, I ripped down one side inside the stud and then could just pry the board off the wall. I took down an entire wall, and then the walls of two pens. With another van load cut down, my garage now has a huge stack of barn wood ready to go.

I would talk about my plans for the wood, but that would ruin Christmas now wouldn't it? You will just have to wait and see with everyone else!

 

The Magic Floating Book Shelf

Posted on by .

I love books. I love reading. I love bookstores and libraries and covet homes with big floor to ceiling book shelves with a rolling ladder. One of the first things I do when I move to a new place is to sign up for a library card. I especially love old books. I love the smell of books and the feel of books. But books are heavy and books take up a lot of space. Books are hard to move around from place to place, especially if they are not being read regularly.

Then came e-readers. E-readers like the Kindle and Nook are awesome. You can fit thousands of books on a single device and the battery lasts forever. You can use a tablet, but the e-ink on an e-reader is easy on the eyes and can be read in bright sunlight just like a real book. I used to have the problem when I traveled for work of loading down my suitcase with books. If I was going to be away for a week I would have to pack four or five books in my suitcase. I couldn't afford to just buy new books, especially when there is a library full of free books at home. Now I can pack one device, smaller than the average paperback, and carry more books than I'll ever read on one trip. You lose the feel, smell, and experience of holding and reading a real book, but I can live with the trade off in convenience and size. I can check out e-books from the library even easier than going and checking out real books.

I'm also a big fan of the audiobook. Download a book from the library on your phone or MP3 player via the Overdrive app and you can make your commute enjoyable and educational. I'll get to the end of a long road trip and want to keep going because the book isn't done yet!

So how do I incorporate books into my home design and decorations? There are a certain number of antique books that I will never get rid of. Some were passed down from my parents or grandparents. Others are just cool books I have found at garage sales or thrift stores. They need to be displayed for others to see and enjoy. I can't keep good books hidden away on a shelf or in a closet. I also had some books that I knew I would never read again in paper format. If I do decide to revisit them, I'll load them onto my e-reader. Instead of throwing them away or recycling them, I decided to use them to build shelves. This design uses a hard back book and an “L” bracket to create a floating shelf. When other books are stacked on top, it creates the illusion that the books are floating on the wall. It is a great effect and has been a huge talking point for friends and neighbors visiting the house. It is a simple project requiring only the purchase of the bracket, a book, some glue, and some screws and can be made for well under $5.